Transforming contaminated biosolids into biochar for a sustainable cement replacement material

Kumar, Ravinder, Whelan, Anna, Cannon, Patrick, Reeves, Louise, and Antunes, Elsa (2025) Transforming contaminated biosolids into biochar for a sustainable cement replacement material. Biomass Conversion and Biorefinery, 15 (12). pp. 18083-18095.

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Abstract

Contaminated biosolids especially with per- and polyfluoroalkyl substances (PFAS) in biosolids pose significant environmental risks, restricting their potential applications and necessitating sustainable solutions to address these challenges. In this context, pyrolysis emerges as a promising technology capable of degrading contaminants while transforming biosolids into useful products like biochar. This study demonstrates the application of pyrolysis at different temperatures of 450–750 °C to investigate its effect on contaminant removal and the properties of the resulting biochars. Subsequently, the biochars were utilized to prepare cement mortars by replacing 0.5, 1, 2, 4, and 6% of cement weight with biochar, and their compressive strengths were determined after 7 days of curing. The findings revealed that biosolids contained significant levels of PFAS, including perfluorooctanesulfonic acid (PFOS), 324 ng/g, perfluorohexanesulfonic acid (PFHxS), 9.15 ng/g, and heavy metals. Pyrolysis at 450 °C effectively degraded most contaminants, including PFAS. The biochar produced at 450 °C exhibited the highest concentrations of inorganic nutrients such as potassium (K), calcium (Ca), nitrogen (N), and phosphorus (P), though their levels decreased with increasing pyrolysis temperature. On the other hand, compressive strength tests for cement mortars with varying proportions of biochar replacement demonstrated that a 0.5% replacement was beneficial for all biochars (except 650 °C—biochar that achieved the maximum compressive strength with 2%). This resulted in a 30–45% increase in compressive strength compared to plain cement mortar. However, increasing the biochar content to 6% significantly reduced compressive strength. Overall, this study highlights the potential of biochar as a sustainable solution for enhancing cement mortar strength while mitigating biosolid contamination.

Item ID: 88002
Item Type: Article (Research - C1)
ISSN: 2190-6823
Keywords: Biochar, Biosolids, Cement replacement, Heavy metals, PFAS, Pyrolysis
Copyright Information: © The Author(s) 2025 This article is licensed under a Creative Commons Attribution 4.0 International License, which permits use, sharing, adaptation, distribution and reproduction in any medium or format, as long as you give appropriate credit to the original author(s) and the source, provide a link to the Creative Commons licence, and indicate if changes were made. The images or other third party material in this article are included in the article's Creative Commons licence, unless indicated otherwise in a credit line to the material. If material is not included in the article's Creative Commons licence and your intended use is not permitted by statutory regulation or exceeds the permitted use, you will need to obtain permission directly from the copyright holder.
Date Deposited: 17 Mar 2026 04:18
FoR Codes: 40 ENGINEERING > 4004 Chemical engineering > 400402 Chemical and thermal processes in energy and combustion @ 100%
SEO Codes: 12 CONSTRUCTION > 1203 Construction materials performance and processes > 120301 Cement and concrete materials @ 100%
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