Modelling the integration of bagasse pyrolysis into sugar mill energy systems
Matsueda, Y., Sheehan, M., and Gilberd, J. (2024) Modelling the integration of bagasse pyrolysis into sugar mill energy systems. In: Proceedings of the 45th Conference of the Australian Society of Sugar Cane Technologists. pp. 286-296. From: ASSCT 2024: 45th Annual Conference of the Australian Society of Sugar Cane Technologists, 16-19 April 2024, Townsville, QLD, Australia.
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Abstract
Pyrolysis degrades biomass under low oxygen conditions to produce an energy-rich gas, bio-oil, and carbon-dense biochar. The resulting bio-oil and gas can be combusted for high energy production while biochar is a high value product with potential as a fertiliser and soil amendment product. However, there have been very few studies on integrating pyrolysis into the sugar mill energy system. This study aimed to model the integration of bagasse pyrolysis into an energy system based on Victoria Mill. The model was well-validated from previous literature on bagasse pyrolysis and mill system data. The pyrolysis unit's operating conditions were optimised for steam production, carbon emission reduction and product value, resulting in 20% less steam production, but 16% reduced CO2 emissions and 76% higher economic profit compared to current operations. Full steam production could be maintained by bypassing 30% of the bagasse to the pyrolysis unit and 70% directly to the boiler. This configuration led to 12% reduced CO2 emissions and 32% greater economic profits when compared to the current process. Overall, this research showed that the integration of bagasse pyrolysis into sugar mill energy systems has potentially substantial benefits and its adoption into sugar milling deserves careful analysis.
| Item ID: | 87385 |
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| Item Type: | Conference Item (Research - E1) |
| ISBN: | 9798331307790 |
| Keywords: | Bagasse, biochar, energy, model, pyrolysis |
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| Copyright Information: | © Australian Society of Sugar Cane Technologists. All rights reserved. |
| Date Deposited: | 27 Nov 2025 00:36 |
| FoR Codes: | 30 AGRICULTURAL, VETERINARY AND FOOD SCIENCES > 3004 Crop and pasture production > 300405 Crop and pasture biomass and bioproducts @ 100% |
| SEO Codes: | 26 PLANT PRODUCTION AND PLANT PRIMARY PRODUCTS > 2606 Industrial crops > 260607 Sugar @ 100% |
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